Thermotrace Constant Watt Electrical Heat Tracers (Cut-to-length)

Thermotrace Constant Watt Electrical Heat Tracers(Cut-to-length) are designed to maintain product temperature in vessels, tanks, pipelines, and equipment. They prevent viscous fluids from clogging pipelines, ensuring a continuous flow. Available in different insulation options, such as Fluoropolymer(CTL-PT), Silicon Rubber(CTL-SR), and Polyolefin(CTL-ZH), these cut-to-length tracers are widely used in the Oil & Gas, Petrochemical, Power, Chemicals & Fertilizers, Metallurgical, Cement, Pharma, Food and Edible oil industries.

These highly efficient heat tracers are known for their durability and reliability, making them the ideal choice for various industrial applications. Whether it’s for heating or temperature maintenance, Thermotrace Constant Watt Electrical Heat Tracers provide exceptional performance and ensure the smooth operation of critical systems. With their advanced insulation options, they are capable of withstanding extreme temperatures and harsh environments. Additionally, these tracers are easy to install and require minimal maintenance, saving both time and money for businesses. Overall, Thermotrace Constant Watt Electrical Heat Tracers are the go-to solution for maintaining optimal product temperature and ensuring uninterrupted operations in industries that rely on efficient heat management.

Construction

Thermotrace Constant Watt Electrical Heat Tracers(CTL) is a constant wattage, parallel circuit heat tracer comprising twin parallel bus wires of multistrand copper. These are insulated with Fluoropolymer or Silicon Rubber or LSZH (Polyolefin) as per intended application . Heating Element is wound spirally around the insulated bus bar and connected alternatively to the bus wires at specified intervals, forming parallel circuits. The tracer has an insulation sheath followed by metallic braiding for mechanical protection and earth continuity. An outer jacket is mandatory for corrosive / Hazardous atmospheres.

Technical Data Sheet

Features

Compliance Standards : CTL – PT / SR/ ZH to EN 62395-1 and CTL – PT to EN 60079-0, EN 60079-30-1 & EN 60079-31.
Approvals CTL-PT:Tested by Central Institute of Mining and Fuel Research (CSIR-CIMFR), Dhanbad And certified by Petroleum & Safety Organization (PESO) / Nagpur, for Zone II , TI (ATEX) for Zone I / Division II & EAC for use in hazardous area applications.

CTL – PT / SR/ ZH : CE and EAC

Rugged construction Outer metallic braid in CTL – PT & CTL – SR makes it robust and suited to hostile conditions.
Chemical Resistant Fluoropolymer insulated Thermotrace CTL is inert to all chemicals, and it is waterproof and weatherproof.
Long Life PTFE has excellent electrical properties, thermal stability, fire resistance and is virtually non – ageing and can withstand the high temperature continuously.
Efficient Heat Transfer Flexible and flat configuration of the Thermotrace CTL enables an intimate contact with the surface to be heated, ensuring efficient heat transfer.
Cut to Length Thermotrace CTL is supplied in continuous long lengths, which can be cut to desired lengths.
Custom built We also offer custom designs of a product to suit individual requirements. We can design for various dimensions and voltages.

Range

Depending on the application and site conditions (viz. temperature, weather conditions, chemical environment), we can offer options of various insulating materials for Thermotrace CTL to match your individual requirements.

Specifications

Model CTL ZH CTL SR CTL PT
Bus conductor 2×1.5sq.mm 2×1.1sq.mm 2×1.5sq.mm
Bus insulation Polyolefin Silicon Rubber Fluoropolymer
Sheath Polyolefin Silicon Rubber Fluoropolymer
Braid Copper /Coated Copper or Stainless Steel Copper /Coated Copper or Stainless Steel Coated Copper or Stainless Steel
Supply Voltage* 230V 230V 230V
Power Output (W/m) 10 20 10 20 30 40 16 25 33 45 60
Max. circuit length (m) 160 112 160 100 90 60 125 100 90 75 60
Zone length (mm) 1300 1000 1300 1000 1000 1000 1000 1000 1000 1000 500
Max. Operating Temperature (°C)

(Power On)$

40 35 190 175 180 120 220 200 180 165 150
Max. Withstand Temperature (Power Off) 80°C 180°C 260°C
Min. Installation Temperature -15°C -50°C -65°C
Min. Bend radius 30mm 20mm 25mm
Packing Length in a Reel 500m 500m 500m

* Can also be custom designed to specified operating voltages.

$ Check the system configuration & design-Contact us for more details.

# Thermopads reserves the right to modify the specifications in line with future improvements, updated standards or updated certifications

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